Microchannel Reactor

 

Continuous Flow Microchannel Reactor：

YMC  continuous flow microreactor uses a unique internal structure toform rapid turbulentmaterials, which can improve fluidtOWotinternamixing, enhance mass transfer and heat transfer, and is suitable for multi-phasereactions and reactions under hiah-risk or harsh conditions.According to different scenarios Providing one-stop customized services aims toshorten reaction time,reduce resource waste,improve productquality and purity, eliminate safety risks, reduce environmental pollution, and achieve seamless scale-up from laboratory to industrial production.

 

Features:

• The reactor has a small volume and a liquid holding capacity of 10~1000ml;
• Large specific surface area, high transfer rate, short contact time, and few by-productsMade of stainless steel 316L, acid and alkali resistant, corrosion resistant, optional silicon carbide, Hastelloy, glass and other materialsHigh flux, plate reactor flux ≥10L/min;
• Flow is stable, fluctuation ≤0.1% (pure water test)High working pressure, slicon carbide and alass materials can reach 2.0MPa. stainless steel or other metals can reach 10MpaThe operating temperature range is -70℃~200℃(optional 300’C);
• It has high safety and a large amount of heat can be removed in time to ensure that the reaction temperature is maintainedwithin the set range, minimizing the possibility of accidents;
• Solid-liouid reaction can be achieved, materials are mixed evenly, and complete reaction can be truly achieved through particlesand powders with a diameter of <0.1mm.

Classification:

 

Dynamic micro-reactor

• High shear structure;
• Suitable for reactions involving viscous liquids or the participation or generation of solids;
• The stirring impeller shears the material at high speed, resulting in high uniformity and stability of the product;
• Efficient mixing, forming micro-nano particles, enhancing reactions, and preventing blockage.

 

Static microchannel reactor

• Manufactured using precision processing technology;

• With channel sizes ranging from 10 to 1000 μm;

• High mass transfer efficiency, good heat transfer efficiency, and precise automatic control;

• Small reaction volume, minimal scale-up effect;

• High throughput, good mixing effect, more economical.

Advantages:

• Efficient mass transfer and heat transfer
• Easy to scale up production
• Precise process control
• High safety
• Multi-functional integration
• Environmental protection and economy

 

Application:

Pharmaceutical intermediates, drug synthesis, fine chemicals, pesticide chemistry, specialty chemicals, consumer goods industry, nanomaterials, pharmaceutical formulations, polymer modification, etc.

 

Processes:

 

Reactions

Dynamic Microreactor

Static Microreactor

 

Delivery

Liquid: Metering Pump

Solid: Loss-in-Weight Weighing

Gas: Pressure Delivery

Measurement

Flow Meter

Weight Sensor

Liquid Level Meter

Supporting

Temperature: Integrated High and Low Temperature Machine

Post-processing

Centrifugation and Filtration

Extraction and Distillation

 

Principles：

The mixing power of microreactors comes from turbulence.

Laminar flow and turbulent flow are characteristics of fluid motion. When a fluid flows, if the trajectories of the fluid particles (generally varying with the initial spatial coordinates x, y, z over time t) are regular smooth curves (with the simplest case being a straight line), this motion is called laminar flow. Motion without this property is called turbulent flow, and it has better heat transfer and mixing effects.