Static Plate Type Microreactor

Internal heart-shaped flow channels enable efficient laminar diffusion through multiple segmentation and recombination, making it particularly suitable for reactions such as nitration, sulfonation, and polymerization;
Ideal for rapid liquid-liquid and gas-liquid reactions with low liquid hold-up, ensuring inherent safety;
Micron-scale flow channels combined with temperature and pressure control achieve high-efficiency mass and heat transfer.

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A plate-type microchannel reactor is a continuous reaction device that achieves efficient mass and heat transfer and is intrinsically safe through its narrow flow channel design. Plate-type reactors are commonly used for liquid-phase or gas-liquid-phase reactions. Their distinctive feature lies in the design of their internal flow channels: heart-shaped channels enable multiple divisions and reorganizations of the material, facilitating efficient laminar diffusion and making them particularly suitable for fast reactions such as nitration, sulfonation, and polymerization; diamond-shaped channels enhance turbulence intensity, making them suitable for high-viscosity materials; and T/Y-shaped channels are suitable for reactions such as the preparation of nanoparticles that form precipitates.

Material States Accommodated	Gas-Liquid Two-Phase
Main Material	Stainless Steel 316L (Other options: Silicon Carbide, Hastelloy, C4, PTFE, etc.)
Channel Liquid Hold-Up (ml)	20
Annual Processing Capacity (t/year) (24-hour operation)	100
Working Temperature (℃)	-70~200℃ (Customizable up to 300℃)
Working Pressure (MPa)	2 MPa (Adjustable per customer process requirements)
Sealing Type	Static Seal
Heat Exchange Method	Internal and External Jackets

Reaction Type	Examples of Reactions	Advantages of Microcanal Reactors
Bromination	Methyl Bromination	Excellent control over the monobromination ratio
	Addition to Double Bonds	Virtually quantitative reaction
	Hydroxyl Bromination	Excellent control over isomerization impurities
Chlorination	Alkane Chlorination	Higher selectivity than conventional reactors
	Benzyl Chlorination	Higher selectivity than conventional reactors
	Heterocyclic Chlorination	Higher selectivity than conventional reactors
Nitration	Nitration of Alcohols and Amines	Significant reduction in oxidation impurities
Nitration	Nitration of Benzene Rings and Heterocycles	Excellent control over dinitration and oxidation impurities
Low-temperature reaction	Low-Temperature Halogenation and Addition	No cryogenic cooling required; significantly improved yield
Low-temperature reaction	Low-Temperature Dechlorination and Addition	No cryogenic cooling required; very rapid reaction with high yield
Hydrogenation	Hydrogenation of Double Bonds	Effectively reduces over-reduction and polymerization impurities
	Deprotection	The reaction is fast, selectively deprotecting without reducing other easily reducible groups
	Reduction of Alkynes	Can selectively reduce to alkenes
	Reduction of Carbonyl Groups	Reduced catalyst consumption and increased number of reuses
Oxidation	Oxidation of Hydroxyl Groups	High selectivity with reduced other impurities
	Oxidation of Methylene Groups to Ketones	Selective oxidation of the α-methylene group in alkenes, offering higher selectivity and safety
	Oxidation of Alkenes to Diols	Significant increase in selectivity
	Oxidative Elimination Reactions	Allows the use of low-boiling-point, easily recoverable solvents with nearly quantitative conversion
Other	Michael Addition Reactions	Increased selectivity and reduced polymerization
	Proton-Catalyzed Cyclization	Reduced dimerization and isomerization, with a significant increase in yield
	Suzuki Coupling	Increased yield
	Coupling of Azo Compounds	Reduced azo decomposition, with yields potentially reaching 100%

Industry	Reaction Type	Reaction Materials Involved in Continuous Applications
Pharmaceuticals and Intermediates	Nitration	Solvents: nitric acid, acetic acid, dichloromethane, dichloroethane, acetic acid, acetic anhydride
		Dichloroethane, etc.
		Nitrating agents: fuming nitric acid, sulfuric acid, dinitrogen pentoxide
Pesticides and Intermediates	Diazonation	Phenylhydrazine, sodium nitrite, hydrochloric acid, sulfuric acid, methylpyridine, solid-liquid reactions
New Materials	Oxidation	Phosphotungstic acid, hydrogen peroxide, sodium hypochlorite, oxidation of hydroxyl groups, oxidation of methylene groups to ketones
New Materials	Oxidation	Oxidation of alkenes to diols, oxidative elimination reactions
New Energy	Bromination	Methyl bromination, addition to double bonds, hydroxyl bromination
Dyes and Pigments	Chlorination	Alkanes, benzyl groups, chlorine gas, chlorination of heterocycles
Flavors and Fragrances	Hydrogenation	Hydrogenation of double bonds, deprotection, reduction of alkenes, reduction of carbon groups
Defense Industry	Alkylation	Methanol, ethanol, propanol, butanol, acetic acid, propionic acid, halides
Fine Chemicals	Halogenation	Chlorobenzene, bromoacrylonitrile, iodoethanol
Nanomaterials	Fluorination	Fluoroethylene, fluoroacetone, fluoroaniline, fluoroacetic acid
Cosmetics Industry	Esterification	Esterification reactions of fatty acids and polyols such as pentaerythritol; ethyl acetate, butyl propionate
	Sulfonation	Benzene, ethanol, n-butane, concentrated sulfuric acid, or fuming nitric acid
	Grignard reaction	Reaction of bromoethane with magnesium to produce ethyl Grignard reagent
	Solid-liquid reaction	Nitromethane, iron phosphate production, IVD microsphere preparation, pharmaceutical microsphere preparation
	Gas-liquid reaction	Oxidation reactions, hydrogenation reactions, etc.

Technical Advantages	User Benefits
High mass and heat transfer efficiency; excellent mixing performance	High product yield and high production efficiency
Precise process control, online monitoring, modular design, and automation	Short production cycles and rapid scale-up
Minimized side reactions; micron-scale channel design	High product purity and high selectivity
Small reaction volume; low liquid holding capacity	Compact footprint and intrinsically safe
Maximum pressure resistance of 40 MPa; corrosion resistance (silicon carbide/Hastelloy)	Suitable for hazardous processes such as nitration and chlorination
Low energy consumption; minimal catalyst usage	Low total investment and low operating costs
Minimal waste (solid, liquid, and gas); low liquid holding capacity	Compliant with environmental regulations and low safety risks
Minimal scaling-up effects; rapid process validation	Rapid commercialization and reduced R&D costs
High-temperature resistance, diverse material options (316L, Hastelloy, etc.)	Covers fields such as pharmaceuticals and electronic chemicals
Long catalyst lifespan, high system stability	Optimized long-term operating costs